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Filling Manifold:
This consists of a
battery of filling connections to connect to the gas cylinders.
Non-return valves are provided in various sections of the pipeline to
the filling manifold. These non-return valves are extremely important
for the safe operation of the plant and should be periodically
examined. The manifold should also be periodically cleaned to remove
rust and scales, (iron rust rushing through the pipeline at high speed
could generate a spark and cause fire). The cylinder filling pig tails
(flexible hose pipes) should also be periodically cleaned to ensure
that they do not burst during filling operation, (if they do burst, a
fire could occur due to sudden discharge of Acetylene).
Instrument Air Compressor:
Flameproof motor with a buffer tank includes the instrument air compressor.
BIS Specifications:
Acetylene Generator
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IS 8471 (PT - 4) 1977
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Flame Proof Motors
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IS 2148 (Group II-B) 1968
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Statutory requirement of
distance as per explosive
dept.
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Acetylene Plant and CArbide
godown should be:
9 meters from time pits
15 meters from public road
15 meters from electricity room
30 meters from any other bldg.
90 meters from Oxygen plant.
Air intake point
Acetone godown of 2500
Litres capacity should be 6
Meters from any other premises
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Power Supply
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440 Volts / 3 phase / 50 hertz
(If your supply is different from
this please specify)
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Technical Data:
Specifications
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45 M3/Hr. Acetylene Plant
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100 M3/Hr. Acetylene Plant
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Capacity
|
45 M3/Hr. Of Acetylene
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100 M3/Hr. of Acetylene
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Cylinder filled per batch
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60 Cylinders
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120 Cylinders
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Carbide size
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15-25mm Grade 'B'
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4.25/15.25mm
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Hopper Capacity
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200 kgs.
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300 kgs.
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Carbide required per batch
|
1200 kgs. approx
(depending on carbide quantity)
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2700 kgs. approx.
(depending on carbide quantity)
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Power requirement
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18 KW
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30 KW
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Start up time
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15 minutes approx.
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15 minutes
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